ARCAgent™ System Overview PDF Print E-mail


ARCAgent™ Weld Monitor 

At the core of the ARCAgent™ weld monitoring system is a specifically engineered data acquisition system for real-time acquisition and decision making of welding parameter inputs. Using sensors attached to the welding equipment, the ARCAgent™ acquires and analyzes the welds using established process control limits. Below is an example of 1 specific weld over a series of 3 different parts. 


3 Good Welds Captured and Monitored by an ARCAgent™ 2000


Patented Part Tracking™

The ARCAgent™ utilizes a tracking algorithm called Part Tracking™ to configure, organize, display, and coordinate Weld Signature™ data and results. Part Tracking™ tools available via ARClient® software allow for the display of weld monitor results on a graphical picture(s) of the part.


Part Tracking™ View displayed in ARClient® HMI Mode

Process Control via Arc Data Monitoring

The probability of shipping bad welds is the greatest when, not if, your welding equipment or process becomes unstable. Using ARCAgent™ technology, you can identify instabilities in your process before they become bad welds. When an unstable or bad weld is detected, the ARCAgent™ will alarm the weld cell or operator and can be used to shut down the process or simply require an acknowledgement that a process fault was detected.


Same weld as above, but Amperage & Voltage show significant changes (as much as 10%)

Real-time OEE and Production Views

ARClient® now provides automated tracking of OEE and real-time production views including: total part results, total weld results, total wire used, total gas used, total deposition, and more. All this information comes from the ARCAgent™ weld monitor system and manipulated by ARClient® to provide this great information.


Real-time Production Views displayed by hour, day, week, month, and year



ARClient® Software

arclient_small.pngARClient® software provides powerful PC based tools to make each arc weld monitoring system work efficiently and effectively for our customers.

ARCAgent™ 3000


Our best arc welding data monitor system for advanced weld defect detection or advanced algorithm development and deployment.

ARCAgent™ 3000P


Advanced, portable arc  welding data acquisition and arc welding data monitor system with proven benefits for engineering, techs, and maintenance personnel.

ARCharter™ Software

archarter_small.pngARCharter™ is our SQL database solution for advanced data analysis, reporting and charting. Off-the-shelf and custom reports available.

ARCAgent™ 2000


Most widely deployed arc weld data monitoring system for robotic and automated welding applications. Offers 3 layers of weld monitoring defense.

ARCAgent™ Totalizer


Automatically records, communicates and charts real-time arc weld production data and information that facilitates informed decision making.

ARCAgent™ 1000


Entry level arc weld data monitoring system for robotic and automated welding applications. Offers 2 layers of weld monitoring defense.



17" Touch Operator Interface. Combine the power of Windows® XP Embedded with durability of a panel view.

IMPACT pcOi Lite


12" Windows® XP Embedded Touch Operator Interface. Perfect for complex applications that require operator interaction.

AA™ Weld Counter


Designed specifically for manual weld process control and monitoring. 100's have been deployed to detect missing welds alone.